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Other tests - Voltage withstand test

Test the project

Withstand voltage test

 

Reference standards

GB/T 1408.1-2016; 
 ASTM D149-2009(2013); 
 IEC 61180-1-2010; 
GB/T 17627.1-1998

     

What is a voltage withstand test?

Withstand voltage test refers to the test to judge whether the performance of electrical equipment, electrical appliances, electronic components and edge materials are damaged due to environmental atmospheric conditions (such as temperature, humidity, altitude, salt fog, sandstorm, rain and snow, wind, earthquake, explosion, etc.) and electrical parameters (such as voltage, current, frequency, power, harmonics, stray, resonance, etc.) during transportation, use or storage.

 

The purpose of the voltage withstand test is to:

1. Determine whether the test sample meets the technical requirements specified in the standard;

2. Inspect the quality of the product and identify any defects in the tested item;

3. Verify whether the product meets the design requirements;

4. Check the structure of the product to prevent unqualified products from entering the market;

5. Product quality.

 

The steps of voltage withstand test:

1. Inspect the appearance of the product to be tested according to the requirements specified in the standard.

2. Perform electrical measurements on areas of suspicion to confirm compliance with standard requirements.

3. Measure the edge resistance value of the equipment with a megohmmeter and keep a record.

4. According to electrical principles, select the corresponding power frequency high voltage, then boost it to the required voltage, hold it for 1 minute, read the leakage current at this time, and compare it with the nominal value. If it is less than the specified value, it is considered qualified.

5. If the leakage current exceeds the specified value, it indicates that the equipment has leakage phenomenon and should be rechecked.

       

1、 Testing principle and purpose
Principle: Apply a high voltage higher than the working voltage on an insulator for a specified period of time. If the leakage current remains within a safe range, it is considered qualified.
Purpose: To test the tolerance of insulation materials under overvoltage and avoid potential electrical damage.
 

2、 Testing methods and standards
Method:
AC withstand voltage: Apply a 50Hz/60Hz sine AC voltage for 1-10 minutes (depending on the equipment type).
DC withstand voltage: Analyze the insulation state through the leakage current voltage curve.
Voltage calculation: Test voltage=working voltage × 2+1000V (if 220V equipment needs to be tested at 1440V).
 

3、 Equipment and Operation
Equipment: Voltage tester (including programmable power supply and signal conditioning module).
Operation:
Connect the standard resistor to the ground wire.
Set the alarm current (e.g. 5mA).
The voltage rises to the test value within 5 seconds and then gradually decreases after holding for 5 seconds.
 

4、 Application scenarios
Power cable: Polyethylene insulated cable withstand voltage test.
Transformer: Insulation testing for large power transformers.
Electrical products: mobile phone chargers, televisions, etc.

 

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